What you will learn
One Decision Chain, Three Industries.
Each stream has six modules, from reliability foundations to a practical case study or capstone. Choose the stream that matches your operation.
Streams
What Each Stream Covers.
Stream
Mining
Mining fleet and heavy equipment data, failure modes, anomaly detection, prognosis and governed maintenance decisions.
- 01
Mining Reliability FoundationsCritical equipment, operating context, failure modes and maintenance decision points.
- 02
Equipment Health SignalsHaul truck and mobile equipment health signals; conveyor, drive, motor and rotating equipment indicators.
- 03
Data ReadinessFleet management, CMMS and EAM, sensors, operating hours, load profiles, data quality and integration.
- 04
AnalyticsTrend analysis, anomaly detection, failure prediction, model validation and alert thresholds.
- 05
Operational ApplicationTurning equipment-health insight into maintenance plans, work orders, spares and downtime reduction.
- 06
Practical Case StudyBuild an equipment-health use case with measurable operational and reliability KPIs.
Career Pathway (Illustrative): Mining Technician → Predictive Maintenance Specialist → Asset Performance Lead
Stream
Power Generation
The ISO 13374 decision chain applied to transformers and rotating plant: data quality, detection, prognosis, governance and maintenance advice.
- 01
Predictive Maintenance FoundationsMaintenance strategies, use-case definition, failure modes and reliability engineering.
- 02
Power Plant DataTransformer dissolved-gas analysis, partial discharge, thermography, rotating plant vibration and operating signals.
- 03
Data PreparationCMMS and EAM, SCADA and historian integration, time alignment, data quality, lineage and governance.
- 04
Analytics and ModellingStatistics, time series, baselines, anomaly detection, supervised models and validation.
- 05
Standards and DecisionsISO 13374 functional blocks, ISO 14224 taxonomy, ISO 13381-1 prognostics, ISO 17359 general guidelines and maintenance advice.
- 06
Implementation and Practical WorkFalse-alarm assessment, model monitoring, cybersecurity, business case and an asset-specific capstone.
Career Pathway (Illustrative): Reliability Engineer → Predictive Maintenance Specialist → Analytics Lead
Stream
FMCG
Production and packaging line predictive analytics: line data, failure modes, anomaly detection, prognosis and maintenance decisions that reduce downtime.
- 01
FMCG Reliability FoundationsProduction and packaging line equipment; operating context and failure modes; changeover and hygiene constraints; the maintenance decision points that protect line availability.
- 02
Line and Utility DataVibration, temperature and motor current on drives, gearboxes, conveyors, fillers and pumps; compressed air, refrigeration and steam utilities; PLC and SCADA signals; stoppage and reject records.
- 03
Data PreparationCMMS and EAM, MES and line-stoppage records, historian integration, alignment of machine signals with production events, data quality and governance.
- 04
Analytics and ModellingBaselines by product and line speed, anomaly detection on cyclic machine signals, minor-stoppage pattern analysis, failure prediction, model validation and alert thresholds.
- 05
Standards and DecisionsOEE and availability-loss accounting (ISO 22400); ISO 14224 taxonomy; ISO 13374 data processing; maintenance advice timed to changeovers and planned stops.
- 06
Implementation and Practical WorkFalse-alarm assessment; model monitoring; a business case built on downtime and waste cost; a line-specific capstone with measurable availability and quality KPIs.
Career Pathway (Illustrative): Production / Maintenance Technician → Predictive Maintenance Specialist → Asset Performance Lead
Learning outcomes
Knowledge You Can Put to Work.
- Define a predictive maintenance use case from failure modes and decision points
- Prepare, align and govern equipment data from CMMS, historians and sensors
- Build, validate and monitor anomaly-detection and prediction models
- Turn model output into maintenance plans, work orders and spares decisions
Who should attend
Is This Programme for You?
Reliability, maintenance and asset management engineers, technicians and data practitioners in mining, power generation and FMCG operations.
Entry Requirements
Ask the Academy team about the background knowledge recommended for this programme.
Career Pathway (Illustrative)
- Reliability Technician / Engineer
- Predictive Maintenance Specialist
- Analytics / Asset Performance Lead
Assessment and recognition
What the Programme Leads To.
Optimal Academy certificate of completion.
Assessment uses knowledge checks and practical activities or simulations, with assignments or portfolio evidence where the course requires them. Every learner receives individual feedback.
Enrolment dates
Plan Your Next Step.
Contact the Academy team for the next intake, enrolment closing date, session timetable and a written quotation.
Request dates and a quotation