Practical learning for better asset performance

Programme 07 · Predictive Analytics

Specialist ProgrammeMining · Power · FMCG

ML & Predictive Analytics

A specialist programme that takes engineers from equipment data to governed maintenance decisions. Each stream applies the same decision chain – data, detection, prognosis and advice – to the assets and failure modes of its industry and ends with an asset-specific capstone or case study.

What you will learn

One Decision Chain, Three Industries.

Each stream has six modules, from reliability foundations to a practical case study or capstone. Choose the stream that matches your operation.

Streams

What Each Stream Covers.

Stream

Mining

Mining fleet and heavy equipment data, failure modes, anomaly detection, prognosis and governed maintenance decisions.

  1. 01
    Mining Reliability Foundations

    Critical equipment, operating context, failure modes and maintenance decision points.

  2. 02
    Equipment Health Signals

    Haul truck and mobile equipment health signals; conveyor, drive, motor and rotating equipment indicators.

  3. 03
    Data Readiness

    Fleet management, CMMS and EAM, sensors, operating hours, load profiles, data quality and integration.

  4. 04
    Analytics

    Trend analysis, anomaly detection, failure prediction, model validation and alert thresholds.

  5. 05
    Operational Application

    Turning equipment-health insight into maintenance plans, work orders, spares and downtime reduction.

  6. 06
    Practical Case Study

    Build an equipment-health use case with measurable operational and reliability KPIs.

Career Pathway (Illustrative): Mining Technician → Predictive Maintenance Specialist → Asset Performance Lead

Stream

Power Generation

The ISO 13374 decision chain applied to transformers and rotating plant: data quality, detection, prognosis, governance and maintenance advice.

  1. 01
    Predictive Maintenance Foundations

    Maintenance strategies, use-case definition, failure modes and reliability engineering.

  2. 02
    Power Plant Data

    Transformer dissolved-gas analysis, partial discharge, thermography, rotating plant vibration and operating signals.

  3. 03
    Data Preparation

    CMMS and EAM, SCADA and historian integration, time alignment, data quality, lineage and governance.

  4. 04
    Analytics and Modelling

    Statistics, time series, baselines, anomaly detection, supervised models and validation.

  5. 05
    Standards and Decisions

    ISO 13374 functional blocks, ISO 14224 taxonomy, ISO 13381-1 prognostics, ISO 17359 general guidelines and maintenance advice.

  6. 06
    Implementation and Practical Work

    False-alarm assessment, model monitoring, cybersecurity, business case and an asset-specific capstone.

Career Pathway (Illustrative): Reliability Engineer → Predictive Maintenance Specialist → Analytics Lead

Stream

FMCG

Production and packaging line predictive analytics: line data, failure modes, anomaly detection, prognosis and maintenance decisions that reduce downtime.

  1. 01
    FMCG Reliability Foundations

    Production and packaging line equipment; operating context and failure modes; changeover and hygiene constraints; the maintenance decision points that protect line availability.

  2. 02
    Line and Utility Data

    Vibration, temperature and motor current on drives, gearboxes, conveyors, fillers and pumps; compressed air, refrigeration and steam utilities; PLC and SCADA signals; stoppage and reject records.

  3. 03
    Data Preparation

    CMMS and EAM, MES and line-stoppage records, historian integration, alignment of machine signals with production events, data quality and governance.

  4. 04
    Analytics and Modelling

    Baselines by product and line speed, anomaly detection on cyclic machine signals, minor-stoppage pattern analysis, failure prediction, model validation and alert thresholds.

  5. 05
    Standards and Decisions

    OEE and availability-loss accounting (ISO 22400); ISO 14224 taxonomy; ISO 13374 data processing; maintenance advice timed to changeovers and planned stops.

  6. 06
    Implementation and Practical Work

    False-alarm assessment; model monitoring; a business case built on downtime and waste cost; a line-specific capstone with measurable availability and quality KPIs.

Career Pathway (Illustrative): Production / Maintenance Technician → Predictive Maintenance Specialist → Asset Performance Lead

Learning outcomes

Knowledge You Can Put to Work.

  • Define a predictive maintenance use case from failure modes and decision points
  • Prepare, align and govern equipment data from CMMS, historians and sensors
  • Build, validate and monitor anomaly-detection and prediction models
  • Turn model output into maintenance plans, work orders and spares decisions

Who should attend

Is This Programme for You?

Reliability, maintenance and asset management engineers, technicians and data practitioners in mining, power generation and FMCG operations.

Entry Requirements

Ask the Academy team about the background knowledge recommended for this programme.

Career Pathway (Illustrative)

  1. Reliability Technician / Engineer
  2. Predictive Maintenance Specialist
  3. Analytics / Asset Performance Lead

Assessment and recognition

What the Programme Leads To.

Optimal Academy certificate of completion.

Assessment uses knowledge checks and practical activities or simulations, with assignments or portfolio evidence where the course requires them. Every learner receives individual feedback.

Enrolment dates

Plan Your Next Step.

Contact the Academy team for the next intake, enrolment closing date, session timetable and a written quotation.

Request dates and a quotation

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